Projects & R&D
Waste to Worth
Textile waste
Recycled textile
Industrial waste
Sustainable value
Plastic waste
Recycled plastic materials
Agri waste
Sustainable resources
Textiles Waste Re-Cycling Project
A complete zero-waste line that regenerates fibre from waste generated by the textile industry — cutting machine, fibre processing, fine processing and bale pressing.
Stage 1 — Input: cutting machine
Foreign object removal and segregation from the textile waste. The contamination-free waste is fed through the conveyor for cutting to a specific range.
Stage 2 — Fibre processing
Cutting waste feeds into the primary feeder followed by the primary opener. Material passes through gauging 1 which crushes it, then enters the secondary opener. The extractor then extracts fibre and removes micro-dust.
Stage 3 — Fine processing
Fibre from the extractor feeds through finisher 1, 2 and 3 for fine processing and carries over through a delivery conveyor.
Stage 4 — Baleing
Regenerated fibre from stage 3 is conveyed to the bale press machine in measured quantity.
Line sequence
- Primary feeding
- Primary opener
- Gauging 1
- Secondary opener
- Extractor
- Secondary feeding
- Finisher 1, 2 and 3
- Delivery, fan and bale press
Machine data
- Production
- Min 35 to 70 kg max
- Installed power
- 40 kW
- Beating
- 4 / 5 stage
- Working width
- 1000 mm
- Electrical
- Included with VFD drive and interlocking
- Floor space
- 9000 × 4000 × 1500 mm
- Feed & delivery conveyor
- 1000 mm
- Safety
- Fully automated for man and machine safety
Bast Fiber Cottonising
Paradigm shift from synthetic to natural fibers for textile industries. Bast fibre consists of cellulose, hemicellulose, pectin and lignin — a natural fibre with a golden, silky shine, hence called the ‘Golden Fibre’.
Why now
Demand for sustainable and environment-friendly products is progressing rapidly. With high alert given to climatic change, focus has shifted to the life cycle of materials used across all sectors — production, recycling and disposal. This causes a paradigm shift back towards natural fibres, now arising again with innovation hand-in-hand with technology.
Applications
- Textile
- Non-woven
- Packaging
- Furniture
Advantages
- Availability
- Biodegradable
- Low specific weight
- Recycling
Properties
- High tenacity
- Excellent tensile strength
- High moisture resistance
Digital Product Passport
QR-based product passports powered by Ramesh Industrials — scan a garment label and read its full material, processing and sustainability record.
Example record — men's polo
- Made in: India
- Materials: 95% cotton, 5% spandex
- Fabric type: Jersey 200 GSM
- Processing: Bio-washed
- Sustainability: Circular fashion
- DPP: Powered by Ramesh Industrials
- Sustainability score: 92
Process of natural bast fiber project & machinery
Transforming natural bast fibers into high-quality cottonised fiber for sustainable textiles.
Natural bast fibers we process
Flax fiber
Strong · Durable · Natural
Hemp fiber
Strong · Sustainable · Versatile
Nettle fiber
Soft · Durable · Eco-friendly
Jute fiber
Strong · Biodegradable · Economical
Banana fiber
Soft · Silky · Renewable
Cottonising process & machinery
- 1. Raw fiber input
- 2. Opener machine
- 3. Cleaner & separator
- 4. Carding machine
- 5. Bale press
- 6. Cyclone separator
- 7. Collection unit
- 8. Control panel
- 9. Cottonised fiber output
Your partner in sustainable fiber processing
- Customised solutions
- Advanced technology
- High efficiency
- Robust & durable
- Energy saving
- Global support
Advanced machinery for superior performance
- High speed cottonising for uniform fiber
- Optimised airflow & dust control system
- High quality output for textile applications
Benefits of bast fiber cottonising
- Converts bast fibers into soft, cotton-like fiber
- Improves fiber quality, spinnability & bulk
- Eco-friendly process with minimal wastage
- Wide applications in textiles, nonwovens, paper & composites
- Promotes sustainability & circular economy
Ramesh Industrials — powering the future of sustainable textiles with innovation & engineering excellence.